Biochar is a green material obtained from the thermochemical conversion of biomass under an oxygen-limited condition. This study demonstrated a novel and sustainable method for incorporating wood biochar in cement-based composites with carbon dioxide curing. The X-ray diffraction (XRD) and thermogravimetric analyses (TGA) illustrated that the incorporation of biochar in an ordinary Portland cement system promoted the generation of additional hydration products due to moisture regulation effects, but did not accelerate or delay the hydration process, as indicated by the isothermal calorimetry results. Specifically, the addition of 1 wt% biochar increased the compressive strength of the composites by 8.9%. However, the incorporation of 5 wt% biochar reduced the compressive strength due to the porous and brittle structure of biochar. CO2 curing was employed to mitigate these adverse effects. The CO2 curing (for blocks) approach more effectively accelerated carbonation than the method without CO2 curing. After carbonation, the additional hydrates enhanced the bonding strength and the carbonates densified the microstructure, which substantially enhanced the mechanical strength and carbon sequestration. Therefore, the synergistic utilisation of waste biochar and CO2 curing could be a green technology for enhancing the properties of cement-based composites and would also promote waste recycling and CO2 sequestration.
Biochar also could be recycled into the magnesia cement (MC) and magnesia-Portland binary cement (MP)-based composites. The TGA and XRD showed that the incorporation of biochar, especially CO2 gasification biochar, promoted the generation of hydration products. The use of CO2 curing effectively accelerated the carbonation of composites. Hydrated magnesium carbonates were preferentially formed in CO2-cured MC composites, whereas CaCO3 was preferentially generated in CO2-cured MP composites. Moreover, the incorporation of porous biochar could further facilitate CO2 diffusion and promote carbonation. As a result, the synchronous use of biochar and CO2 curing significantly enhanced the mechanical strength of composites. Therefore, biochar-augmented and CO2-enhanced composites could be a novel and low-carbon construction material for sustainable engineering applications.